Industry

Applications - Industry

Overview

Antennas, Sensors, ID -Systems
Generators, Motors, Drives
Supply lines, Cables
Switch-mode power supplies, Converters, Inverters, Battery back -ups

Antennas, Sensors, ID- Systems

Application of high frequency litz wire

Inductive proximity sensors, Metal detection sensors
RFID -Systems
Long -wire antennas

		For examples: Proximity- and metal detection sensors

		Detection of metallic components in mechanical engineering and construction, automation, materials handling rescue- and safety technology, non-destructing testing

		General demands
		high copper filling factor operation temperature < 150°C selfbonding litz wire chemical compatibility with resins and hardeners reduced hygroscopic behavior
		Typical components
		single wire -diameter Ø: 0.02 mm - 0.71 mm number of single wires: 2 - 100 conductor material: copper insulation: Polyurethane based enamel types, selfbonding enamels, thermal bondable serving materials
		Typical constructions
		2 x 0.05 mm; AB15/G1B 60 x 0.05 mm; Smartbond OSP18 90 x 0.05 mm; P155/G1; thermal bondable silk -serving

Generators, Motors, Drives

Applications of high frequency litz wire

Wheel hub drives
Stator windings of three-phase machines
Low power generators, vehicle generators


	For example:
	electric machines, traction systems, transport- and pump systems, power generation

	General demands
	insulated single wires total conductor cross section: 1.0 - 38.0 mm2 high copper filling factor Temperature index ≤ 210 °C chemical compatibility with oils, resins, hardeners, etc.

	Typical components
	number of single wires: 2 - 500 conductor material: copper insulation: solderable or nonsoldereable enamels, selfbonding enamels optional: serving, taping, profiling
	Typical constructions
	150 x 0.400 mm; P180/G2, nylon-served, profiled 180 x 0.280 mm; AI210/G1, profiled 200 x 0.300 mm; STP18/G2B, selfbonding enamel 3 x 0.200 mm; STP18/G2B, selfbonding enamel 20 x 0.400 mm; P155/G1, sPET-tape served

Supply lines, Cables

Applications of high frequency litz wire

RF -Cables
Micro cables
Special cables

For example:

Electrical cabinets, trailing cables, traffic engineering, aviation, charging systems, diagnostic systems

		General demands
		insulated single wires total conductor cross section: 0.005 - 38.0 mm2 155°C ≤ temperature index ≤ 210°C flexibility, flex life performance, chemical endurance
		Typical components
		single wire - Ø: 0.020 mm - 0.300 mm number of single wires: 2 - 25,000 conductor material: copper, optional - high tension alloys insulation: non/solderable enamels, selfbonding enamels optional: tape-serving, extrusion, strain reliefs
		Typical constructions
		XHTW, 7 x 0.03 mm; P155/G1 XHTW/Ag, 7 x 0.04 mm; bare, PA-extruded Cu, 180 x 0.100 mm; P155/G1 Cu, 1500 x 0.071 mm; P180/G1, PEN-taped Cu, 2400 x 0.100 mm; AI210/G1, PI-taped Multifilarment -wire, Cu, 10 x 0.100 mm in parallel; STP18/G1B

Converters, SMPS, Battery back-ups

		Applications high frequency litz wire
		Power supplies, drive control, energy generation, charging systems, connection technology, safety engineering

		General demands
		frequency 50 - 1.000 kHz Temperature index = 155°C high dielectric breakdown voltage
		Typical components
		single wire diameter - Ø: 0.03 mm - 0.125 mm number of single wires: 2 - 6,000 conductor material: copper insulation: solderable polyurethane-based enamels optional: serving, taping, profiling
		Typical constructions
		180 x 0.050 mm; P155/G1, silk-served 1000 x 0.050 mm; P155/G1, TPE-extruded 1500 x 0.071 mm; P155/G1, PET-taped 1400 x 0.100 mm; P155/G1, nylon-served 4000 x 0.071 mm; P155/G1, PEN-taped