JIS


Product-Code	P155	PN155	P155p	P180	E180	A200	AI210	I220	ML240

Product-Name	Polysol155	Polysol-N 155	Polysol 155p	Polysol 180	Estersol 180	Amidester 200	Amidester210

General Description	mod. Polyurethane	mod. Polyurethane/ Polyamide overcoat	mod. Polyurethane	mod. Polyurethane	Polyesterimide	Theic-mod. Polyesterimide	A200 + Polyamidimide	Polyamidimide	aromatic Polyimide

IEC (including the following norms)	IEC 60317-20, IEC 60317-4	IEC 60317-19, IEC 60317-21	IEC 60317-20, IEC 60317-4	IEC 60317-51,IEC 60317-20	IEC 60317-23, IEC 60317-3/8	IEC 60317-8	IEC 60317-13	IEC 60317-57, IEC 60317-26	IEC 60317-46, 60317-7

NEMA (including the following norms)	MW 79, MW 2, MW 75	MW80, MW28	MW 79, MW 2, MW 75	MW 82, MW79, MW75	MW 77, MW 5, MW 26	MW 74, MW 5, MW 30	MW35, MW73	MW 81	MW 16

UL-approval	yes	yes	yes	yes	yes	yes	yes	yes	no, JW 1177

Diameters available	0,010 - 0,50 mm	0,010 - 0,50 mm	0,010 - 0,50 mm	0,010 - 0,50 mm	0,010 - 0,50 mm	0,010 - 0,50 mm	0,015 - 0,50 mm	0,020 - 0,50 mm	0,015 - 0,50 mm, ex USA

Properties	Very good solderability and high thermal properties.	Very good solderability with high thermal properties.	Very good solderability and high thermal properties, no elongation pinholes	Good solderability at 370°C and elevated thermal values	Solderable at high temperatures, high thermal properties and good chemical resistance.	Very high thermal properties and good chemical resistance.	Very high thermal properties and high mechanical resistance	High thermal properties, good chemical resistance	Excellent thermal properties, excellent chemical and high radiation resistance

Applications	Small transformers, linear motors, relays, solenoids, small motors, clock coils, watch coils, transformers, magnetic heads, instruments	Appliance motors, encapsulated coils, solenoids, transformers, toroids.	Small transformers, timers, relays, small motors, solenoids, clock coils, watch coils, magnetic heads	Automotive coils as relays and ignition coils, transformers and solenoids	Small motors, small transformers, automotive coils.	Motors, small motors, transformers.	Motors	Small motors, automotive sensors, solenoids, transformers	Extreme loads and space applications

Thermal Values


Product-Code	P155	PN155	P155p	P180	E180	A200	AI210	I220	ML240

Temperature index 20.000 h acc. to IEC 60172	158°C	158°C	164°C	192°C	195°C	210°C	212°C	230°C	245°C

Cut through temperature
0.05mm: acc. to IEC 60851-6.4	≥ 200°C	≥ 200°C	≥ 200°C	≥ 230°C	≥ 265°C	≥ 300°C	≥ 320°C	≥ 350°C	≥ 400°C
Elektrisola typical value	225°C	225°C	225°C	260°C	315°C	350°C	365°C	390°C	450°C
0.25mm: acc. to IEC 60851-6.4	≥ 200°C	≥ 200°C	≥ 200°C	≥ 230°C	≥ 265°C	≥ 300°C		≥ 350°C	≥ 400°C
Elektrisola typical value	230°C	230°C	230°C	265°C	325°C	360°C	380°C	410°C	450°C

Heat Shock
0.05mm: acc. to IEC 60851-6.3	≥ 175°C	≥ 175°C	≥ 175°C	≥ 200°C	≥ 200°C	≥ 200°C	≥ 220°C	≥ 220°C	≥ 240°C
Elektrisola typical value	190°C	190°C	190°C	210°C	260°C	230°C	250°C	250°C	300°C
0.25mm: acc. to IEC 60851-6.3	≥ 175°C	≥ 175°C	≥ 175°C	≥ 200°C	≥ 200°C	≥ 200°C		≥ 220°C	≥ 240°C
Elektrisola typical value	180°C	180°C	180°C	200°C	250°C	220°C	240°C	≥ 240°C	300°C

>> Click here to see a Thermal Stability Chart

Electrical Values


Product-Code	P155	PN155	P155p	P180	E180	A200	AI210	I220	ML240

Low voltage continuity for Grade 1 wires
0.05mm: acc. to IEC 60851-5.1	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40
Elektrisola typical value	0	0	0	0	0	0	0	0	0

High voltage continuity for Grade 1 wires
0.05mm: acc. to IEC 60851-5.2	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40	≤ 40
0.05mm: Elektrisola typical value	2	2	2	2	2	2	2	2	2
0.25mm: acc. to IEC 60851-5.2	≤ 10	≤ 10	≤ 10	≤ 10	≤ 10	≤ 10	≤ 10	≤ 10	≤ 10
Elektrisola typical value	1	1	1	1	1	1	1	1	1

Pinholes acc. to JIS C3003.6c
with 0% elongation	good	good	very good	very good	very good	very good	very good	very good	very good
with 3% elongation	not good	not good	very good	very good	very good	good	very good	very good	very good

Breakdown voltage (at 20 °C, 35% humidity)
0.05mm: Elektrisola typical value	220 V/µm	210 V/µm	220 V/µm	220 V/µm	220 V/µm	220 V/µm	210 V/µm	210 V/µm	210 V/µm
0.25mm: Elektrisola typical value	180 V/µm	150 V/µm	180 V/µm	180 V/µm	180 V/µm	180 V/µm	170 V/µm	170 V/µm	170 V/µm

Decrease of breakdown voltage for Grade 1 wires
0.05mm: Elektrisola typical value	25% / 155°C	30% / 155°C		20% / 180°C	20% / 180°C	20% / 200°C	20% / 205°C	20% / 205°C	15% / 220°C
0.25mm: Elektrisola typical value	25% / 155°C	30% / 155°C	25% / 155°C	20% / 180°C	20% / 180°C	20% / 200°C	20% / 205°C	20% / 205°C	15% / 220°C

>> Click here to see the Calculation Method for Breakdown Voltage

Mechanical Values


Product-Code	P155	PN155	P155p	P180	E180	A200	AI210	I220	ML240

Elongation for Grade 1 wire
0.05mm: acc. to IEC 60851-3 Part 3.1	≥ 14%	≥ 14%	≥ 14%	≥ 14%	≥ 14%	≥ 14%	≥ 14%	≥ 14%	≥ 14%
Elektrisola typical value	23%	23%	23%	23%	23%	23%	23%	23%	23%
0.25mm: acc. to IEC 60851-3 Part 3.1	≥ 25%	≥ 25%	≥ 25%	≥ 25%	≥ 25%	≥ 25%	≥ 25%	≥ 25%	≥ 25%
Elektrisola typical value	40%	40%	40%	40%	40%	40%	40%	40%	40%

Tensile strength for Grade 1 wires
0.05mm: Elektrisola typical value	57 cN	57 cN	57 cN	57 cN	57 cN	57 cN	57 cN	57 cN	57 cN
0.25mm: Elektrisola typical value	1370 cN	1370 cN	1370 CN	1370 cN	1370 cN	1370 cN	1370 cN	1370 cN	1370 cN

>> Click here to see the Stress-Strain-Diagram

Chemical Compatibility

Solderability


Product-Code	P155	PN155	P155p	P180	E180	A200	AI210	I220	ML240

Solderability for Grade 1 wires
0.05mm: max. acc. to IEC 60851-4.5	2.0s / 390°C	2.0s / 390°C	2.0s / 390°C	2.0s / 390°C	2.0s / 470°C	not solderable	not solderable	not solderable	not solderable
Elektrisola typical value	0.3s / 370°C	0.3s / 370°C	0.3s / 370°C	1.8s / 370°C	1.8s / 470°C
Elektrisola typical value	0.2s / 390°C	0.2s / 390°C	0.2s / 390°C	0.7s / 390°C
0.25mm: max. acc. to IEC 60851-4.5	2.0s / 390°C	2.0s / 390°C	2.0s / 390°C	2.0s / 390°C	2.0s / 470°C	not solderable	not solderable	not solderable	not solderable
Elektrisola typical value	0.7s / 370°C	0.7s / 370°C	0.7s / 370°C	2.8s / 370°C	2.8s / 470°C
Elektrisola typical value	0.5s / 390°C	0.5s / 390°C	0.5s / 390°C	1.1s / 390°C

>> Click here to see the Solderability of different wire types


Product-Code	P155	PN155	P155p	P180	E180	A200	AI210	I220	ML240

Compatibility to standard solution
Pencil Hardness acc. to IEC 60851-4.3 with treatment	4H	4H	4H	4H	4H	4H	4H	4H	6H
Pencil Hardness acc. to IEC 60851-4.3 without treatment	4H	4H	4H	4H	4H	4H	4H	4H	6H
Decrease of breakdown voltage in % after treatment	5%	5%	5%	0%	0%	5%	0%	5%	0%

RoHS laboratory analysis	view	view	view	view	view	view	view

General

Thermal Values

Electrical Values

Mechanical Values

Chemical Compatibility

Solderability