Applications - Industry

 

  Overview

  • Antennas, Sensors, ID-Systems
  • Generators, Motors, Drives
  • Supply lines, Cables
  • Switch-mode power supplies, Converters, Battery back-ups

 

 

Antennas, Sensors, ID-Systems

Application of HF-Litz wire 

  • Inductive proximity sensors, Metal detection sensors
  • RFID-Systems
  • Long-wire antennas

For examples: Proximity- and metal detection sensors

Detection of metallic components in mechanical engineering and construction, automation, materials handling and railway technology, rescue- and safety technology, non-destructing testing


General demands

  • high copper filling factor
  • operation temperature < 150°C
  • selfbonding litz wire
  • chemical compatibility with resins and hardeners
  • reduced hygroscopic behaviour
 Typical components
  • single wire - Ø: 0,02 mm - 0,71 mm
  • number of single wires: 2 - 100
  • conductor material: copper
  • insulation: Polyurethane based enamel types, selfbonding enamels, thermal bondable serving materials
Typical constructions
  •   2 x 0,05 mm; AB15/G1B
  • 60 x 0,05 mm; Smartbond OSP18
  • 90 x 0,05 mm; P155/G1; thermal bondable silk-serving

 

 

Generators, Motors, Drives

 Applications of HF-litz wire

 

  • Wheel hub drives
  • Statorwindings of three-phase machines
  • Low power generators, vehicle generators

 

 

For example:

 

      

electr. machines, traction systems transport- and pump systems, power generation

General demands
  • insulated single wires
  • total conductor cross section: 1,0 - 38,0 mm2
  • high copper filling factor
  • TI ≤ 210 °C
  • chem. compatibility with e.g. oils, resins, hardeners
Typical components
  • number of single wires: 2 - 500
  • conductor material: copper
  • insulation: non / solderable enamels, selfbonding enamels
  • optional: serving, taping, profiling
Typical constructions
  • 150 x 0,400 mm; P180/G2, nylon-served, profiled
  • 180 x 0,280 mm; AI210/G1, profiled
  • 200 x 0,300 mm; STP18/G2B, selfbonding enamel
  •     3 x 0,200 mm; STP18/G2B, selfbonding enamel
  •   20 x 0,400 mm; P155/G1, sPET-tape served

 

 

Supply lines, Cables

  Applications of HF-litz wire

 

  • RF-Cables
  • Micro cables
  • Special cables

 

For example:

  • Electrical cabinets, trailing cables, traffic engineering, aviation, charging systems, diagnostic systems

 

 

General demands
  • insulated single wires
  • total conductor cross section: 0,005 - 38,0 mm2
  • 155°C ≤ TI ≤ 210°C
  • flexibility, flexlife performance, chemical endurance

 

 

Typical components
  • single wire - Ø: 0,020 mm - 0,300 mm
  • number of single wires: 2 - 25.000
  • conductor material: copper, optional - high tension alloys
  • insulation: non/solderable enamels, selfbonding enamels
  • optional: tape-serving, extrusion, strain reliefs

 

 

Typical constructions

 

  • XHTW, 7 x 0,03 mm; P155/G1
  • XHTW/Ag, 7 x 0,04 mm; bare, PA-extruded
  • Cu, 180 x 0,100 mm; P155/G1
  • Cu, 1500 x 0,071 mm; P180/G1, PEN-taped
  • Cu, 2400 x 0,100 mm; AI210/G1, PI-taped
  • Multifilarwire, Cu, 10 x 0,100 mm in parallel; STP18/G1B

 

 

 

Converters, SMPS, Battery back-ups

               Applications HF-litz wire
  • Power supplies, drive control, energy generation, charging systems, connection technology, safety Engineering

 

 

 

General demands
  • frequency 50 - 1.000 kHz
  • TI = 155°C
  • high dielectric breakdown voltage

 

Typical components
  • single wire - Ø: 0,03 mm - 0,125 mm
  • number of single wires: 2 - 6.000
  • conductor material: copper
  • insulation: solderable Polyurethane-based enamels
  • optional: serving, taping, profiling

 

Typical constructions
  •   180 x 0,050 mm; P155/G1, silk-served
  • 1000 x 0,050 mm; P155/G1, TPE-extruded
  • 1500 x 0,071 mm; P155/G1, PET-taped
  • 1400 x 0,100 mm; P155/G1, nylon-served
  • 4000 x 0,071 mm; P155/G1, PEN-taped