Extrusion

Extruded coatings applied to high frequency litz wires promote increased flexibility, mechanical robustness, resistance to chemical substances, as well as increased break down voltage. The flex life perfomance of extruded litz wire is also improved considerably in comparison to standard constructions. Extrusion materials, wall thickness tolerance and litz wire construction details can be selected and combined for optimal performance in a wide range of applications.
Features and Benefits | Applications | |
• High resistance to mechanical stress | • Resistance wires for heating applications | |
• Excellent flexibility | • Smart Textiles | |
• Good resistance against oils and grease | • Patient Comfort | |
• Increased dielectric strength | • Medical engineering | |
• Solderable above 400°C |
Dimensions
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Content | ||||
Diameter of single wires | 0.032 - 0.500 | mm | ||
Outer diameter of litz wire | 0.5 - 5.2 | mm |
Extrusion Materials
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Characteristics | PA-F | PA-M | PA-T | PB-A | PB-B | TPE-E | TPE-F | TPE-S | ||
mod. | mod. | mod. | Polyether | Polyether | Polyester- | Polyester- | Polyester- | |||
Polyamide | Polyamide | Polyamide | Block Amide | Block Amide | Elastomer | Elastomer, flame retardant | Elastomer | |||
Melting temperature °C | 170-180 | 175-185 | 170-180 | 155-165 | 165-175 | 205-230 | 205-230 | 125 | ||
Max. usage temperature °C | 90 | 90 | 115 | 100 | 120 | 140 | 140 | 90 | ||
Min. break down voltage kV* | 4 | 3 | 3 | 3 | 3 | 3.5 | 3 | 3 | ||
Color | transparent | transparent | transparent | transparent | transparent | transparent | white | white |
* at wall thickness of 0.2 mm
Other materials on demand